Dipping Aluminium Busbars for High-Insulation and Compact Power Systems

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High-voltage insulated aluminum busbar for battery storage
Flat coated aluminium busbar with anti-corrosion finish
Custom-shaped dipping aluminium busbar for inverters
Lightweight aluminum busbar with uniform insulation
High-voltage insulated aluminum busbar for battery storage
Flat coated aluminium busbar with anti-corrosion finish
Custom-shaped dipping aluminium busbar for inverters
Lightweight aluminum busbar with uniform insulation

Dipping Aluminium Busbar

Highlights at a glance:
  • The product has high requirements for flatness, contour, and mounting hole position accuracy. High-precision forming process capabilities and large-size product CMM detection capabilities are required to achieve production

  • It involves multiple processes such as blanking, stacking, welding, forming, trimming, and grinding. It requires joint design by senior technicians in various process fields to provide a mature process solution.

  • Copper busbars are essential components in power distribution systems and can provide reliable and efficient conduction methods for various applications. Copper busbars are made of highly conductive materials such as copper or aluminum, and are designed to reduce system losses and improve the performance of power distribution networks.

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Product Details

  • Materials: T2/TU1 COPPER、AL1060、AL6101、heat shrink tubing、PVC、EVA、PA、PI

  • Processes:injection molding, dip molding, casing, spraying, extrusion thermoforming

  • Max. Temperature Resistance:Class 900°C (3H)

  • Surface treatment:Tin, Ni, Au, Silver plating

These busbars are widely used in electric vehicles (EVs), battery energy storage systems (BESS), and solar inverter cabinets. The aluminum core ensures lightweight properties, while the dipping process gives a clean, uniform coating for safe, space-saving installations.

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